Multiscale dendritic needle network model of alloy solidification with fluid flow

Abstract

We present a mathematical formulation of a multiscale model for solidification with convective flow in the liquid phase. The model is an extension of the dendritic needle network approach for crystal growth in a binary alloy. We propose a simple numerical implementation based on finite differences and step-wise approximations of parabolic dendritic branches of arbitrary orientation. Results of the two-dimensional model are verified against reference benchmark solutions for steady, unsteady, and buoyant flow, as well as steady-state dendritic growth in the diffusive regime. Simulations of equiaxed growth under forced flow yield dendrite tip velocities within 10% of quantitative phase-field results from the literature. Finally, we perform illustrative simulations of polycrystalline solidification using physical parameters for an aluminum-10wt%copper alloy. Resulting microstructures show notable differences when taking into account natural buoyancy in comparison to a purely diffusive transport regime. The resulting model opens new avenues for computationally and quantitatively investigating the influence of fluid flow and gravity-induced buoyancy upon the selection of dendritic microstructures. Further ongoing developments include an equivalent formulation for directional solidification conditions and the implementation of the model in three dimensions, which is critical for quantitative comparison to experimental measurements.

References in corpus (5)

• Quantitative Phase Field Model of Alloy Solidification
• Phase Field Model for Three-Dimensional Dendritic Growth with Fluid Flow
• Efficient Computation of Dendritic Microstructures using Adaptive Mesh Refinement
• Computational Homogenization of Polycrystals
• Multiscale Random-Walk Algorithm for Simulating Interfacial Pattern Formation

Cited by in corpus (6)

• Convective effects on columnar dendritic solidification -- A multiscale dendritic needle network study
• Comparing mesoscopic models for dendritic growth
• Three-dimensional needle network model for dendritic growth with fluid flow
• Multiscale prediction of microstructure length scales in metallic alloy casting
• Scaling laws for two-dimensional dendritic crystal growth in a narrow channel
• On the occurrence of buoyancy-induced oscillatory growth instability in directional solidification of alloys