paper

Fermi-level mediated acceleration of flash sintering of oxide ceramics

arXiv:2607.23383

Abstract

The atomistic understanding of flash sintering (FS) remains speculative, despite its efficiency and versatility in materials processing. Employing first-principles calculations we demonstrate how charge compensation of a range of defects in the prototypical Y-stabilized cubic ZrO (YSZ) shifts Fermi level E up during FS, thereby accelerating cation migration for fast mass transport. The charge transition of Zr vacancy, V, reduces its bulk diffusion barrier in V during flash by 2 eV, relative to V before flash, which is triggered by the charge equilibrium of nonstoichiometric defects. The substituent defect Y, released by annihilating O vacancy, V, in YVY defect complex, acts as electron acceptor and favors V before flash whereas excess V, as electron donor thermally generated at the FS onset, upshift E and thus support V. The proposed mechanism of Fermi-level mediated cation diffusion for YSZ is generalized to other flash-sintered ceramics and has considerable bearing on the general theory of FS techniques in oxide ceramics.