Tiny Machine-Learning Operations within Cyber-Physical Systems: a Field Study

Abstract

Machine-Learning Operations (MLOps) is maturing into a software-engineering discipline, yet its tiny-scale variant (TinyMLOps)-targeting the resource-constrained microcontrollers embedded in cyber-physical systems (CPS)-remains poorly understood in industrial practice. Opaque models, noisy heterogeneous data, and tight memory budgets hinder adoption in safety-critical settings, where most decisions still rely on human experts. We report a field study of an end-to-end, knowledge-centered TinyMLOps pipeline that fuses domain physics, expert speculation, and sensor streams to deliver explainable, low-footprint models deployable on-device. The pipeline spans automated collection and cleaning of heterogeneous time series, knowledge-driven feature construction, interpretable regularized models, and rolling temporal cross-validation under concept drift. We evaluate it on 4.4 GB of data from two offshore-wind cable-trenching campaigns. The classifier anticipates harmful load peaks up to three minutes ahead at 0.84 AUC within a 32 kB footprint on an ARM Cortex-M4; an ablation shows that injecting prior knowledge halves false alarms and surfaces actionable operational rules. Replaying recommendations in operational dashboards indicates an 11% reduction in non-productive time. We distill engineering lessons and validity threats for trustworthy TinyMLOps in CPS, and release code and an annotated dataset to support reproducibility.

This work has been submitted to IEEE Transactions on Software Engineering for possible publication