Causation-guided mechanism identification and interpretable reduced-order modeling of damage-driving grain-boundary stress in creep

Abstract

GB local stress is central to the initiation and evolution of long-term creep damage in polycrystalline superalloys. Owing to the high-dimensional nonlinear relationships between the GB stress response and multiple crystallographic, microstructural, and micromechanical characteristics, it remains challenging to identify the key characteristics governing GB stress and to elucidate their mechanisms of influence. Dislocation-climb-affected crystal-plasticity finite-element simulations of minimal grain clusters are combined with an integrated causation-guided machine-learning framework, in which mechanics-informed descriptors are analyzed by causation entropy (CE) to identify governing mechanisms and then distilled into a reduced-order regression form for interpretable prediction of GB normal stress. Unlike conventional black-box surrogate models, the proposed framework combines physically meaningful descriptors, CE-based mechanism identification, and an explicit compact regression form, enabling the dominant physical variables and their effects on GB normal stress to be directly interpreted. Among 18 physically motivated characteristics, the GB inclination angle, the slip transmission, the climb-related Schmid-type indicator, and the elastic-modulus mismatch are found to be dominant, revealing the coupled roles of interfacial geometry, crystallographic compatibility, creep stress relaxation, and micromechanical contrast. The identified characteristics hierarchy and functional representation remain effective under multiaxial loading and can be extended to tricrystal systems through physically interpretable nonlocal augmentation when a purely local description becomes insufficient, demonstrating strong physical consistency and robust generalizability across physical conditions.