Surface plastic flow in polishing of rough surfaces

Abstract

We report electron microscopy observations of the surface plastic flow in polishing of rough metal surfaces with a controlled spherical asperity structure. We show that asperity--abrasive sliding contacts exhibit viscous behavior, where the material flows in the form of thin fluid-like layers. Subsequent bridging of these layers among neighboring asperities result in progressive surface smoothening. Our study provides new phenomenological insights into the long-debated mechanism of polishing. The observations are of broad relevance in tribology and materials processing.

arXiv commentAdded details regarding polishing setup in the main file and detailed temperature calculations in the supplemental document