Modeling damage and fracture in additively manufactured polymeric triply periodic minimal surface lattices
arXiv:2607.13238
The paper presents a constitutive model that captures damage initiation and fracture in additively manufactured polymeric TPMS lattices, validated through experiments and implemented in Abaqus/Explicit for finite‑element simulations.
Abstract
Architected triply periodic minimal surface (TPMS) lattices offer superior specific energy absorption, toughness, fatigue strength, and tunability. While recent advancements have established rate-dependent viscoplastic constitutive models to capture the complex nonlinear deformation response of additively manufactured polymeric TPMS structures, predicting fracture and the resulting structural failure remains a significant challenge. We address this by performing systematic experiments on unit cells and lattices of various sizes under tension, compression, and non-monotonic loading. The experiments inform the development of a new constitutive model that captures the damage and fracture behavior of polymeric TPMS lattices. We first implement a high-fidelity viscoplastic deformation constitutive model from Ma et al. (2026) into finite element software Abaqus/Explicit via a user material subroutine. We then propose a damage initiation criterion for amorphous polymers based on stored elastic energy and equivalent plastic strain. The damage model is implemented in Abaqus using gradient-damage framework following Konale and Srivastava(2025). The damage model and numerical simulation capability are quantitatively and qualitatively validated using experimental results for a unit cell under non-monotonic loading and lattices under tension. The proposed damage model and simulation capability enable in silico design of architected polymer structures.